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Industrial Design Director & Founder

Zach Donohue

At Conficio our team of multi-disciplined product design professionals are on hand to work closely with you to explore your concept and bring your idea to life.

Whether you are looking to develop a product in its entirety, or create a part of something bigger, Conficio are here to help.

From start to finish, our in-house team will ensure your project is closely managed helping you realise your vision. Team Conficio combines a wealth of knowledge, from Engineers and Industrial Designers, to Software, Hardware and Electronics experts. With this unique combination of talent, Conficio are able to keep your project under one roof, reducing the need for any costly or disjointed diversions to achieving your goals.

We’ll work with you on next step idea exploration, through to prototyping, testing, creating the product and even addressing how you will take your concept to market. We pride ourselves on giving your product realization our full attention through its journey, from concept to creation, for best results; high standards and happy clients is what we’re all about!

Key Skills

Technical

Software

Interpersonal

Past Work

Experience

2017 - Present

Director & Co-founder

Conficio Product Design

Co-founded and grew a design consultancy, sharing responsibility for business development, marketing, and strategy.

Led the industrial design team—setting creative direction, mentoring staff, and upholding high standards.

Acted as project lead on technically complex programmes—managing multidisciplinary teams across mechanical, electronic, and software disciplines to deliver complete, manufacturable solutions.

Delivered end-to-end product development from concept through DFM, using SolidWorks, GD&T, and DFA principles.

Built long-term client relationships across sectors, securing repeat business through quality and reliability.

Created technical drawings and tooling review packs to ensure production-ready outputs.

Balanced strategic oversight with hands-on involvement in sketching, CAD, prototyping, and field testing, ensuring a seamless integration of design intent and technical delivery.

2019 - Present

On-Call Firefighter
Dorset & Wiltshire Fire and Rescue Service

Lead crew operations during emergency callouts, coordinating team actions and making rapid, critical decisions under pressure to ensure public and crew safety, as well as effective incident management.

Qualified in Incident Command, Emergency Response Driving, Breathing Apparatus, and Trauma First Aid, with extensive experience maintaining calm and decisiveness in dynamic, high-risk, time-critical environments.

Mentor junior firefighters through 1:1 development sessions, building confidence, technical skills, and operational readiness.

Plan and deliver full-crew training sessions, simulated emergency scenarios, equipment drills, and procedural refreshers.

Maintain strict compliance with health and safety protocols, ensuring operational integrity and crew wellbeing.

Developed exceptional leadership, coordination, and communication skills through real-world emergency response and ongoing crew supervision.

Retained Firefighter. Over 60% of Dorset and Wiltshire's Firefighters are retained, have you thought about seeing if you live close enough to your closest station? Chances are they will be looking for help.

Want to know more? Visit - www.dwfire.org.uk

2015 - 2017

New Product Design & Development Engineer

Corintech Ltd.

Delivered complex products across medical, telecoms, plumbing, and environmental sectors—growing confidence in leadership, technical, and client-facing roles.

Led a multidisciplinary teams across UK, Hong Kong, and US, including mechanical, electronics, App, and software engineers.

Owned end-to-end development: client liaison, requirements capture, concepting, CAD, and tooling handover.

Shifted focus to New Product Development in 2015, taking on broader project planning and team leadership.

Defined specifications and coordinated international teams for seamless app and embedded software integration.

Oversaw UI/UX and worked closely with graphic designers for cohesive product delivery.

Liaised with Far East tooling suppliers to validate quality and manufacturability.

Ensured ISO 9001 and AS9100 compliance via thorough documentation and design reviews.

Selected for a company-wide management development programme to support leadership growth.

 

2013 - 2015

Senior Mechanical Design Engineer

Corintech Ltd.

 

2012 - 2013

Industrial Designer

Innovate Product Design

Developed early-stage client ideas into functional prototypes, taking concepts from specification and sketching through to SolidWorks CAD, prototyping, and presentation.

Delivered design reports and client portfolios using Adobe Creative Suite, communicating concepts clearly to both technical and non-technical audiences.

Managed the in-house rapid prototyping facility, scheduling builds and ensuring effective use of 3D printing tools.

Conducted detailed market and competitor research to support design decisions and identify emerging technologies.

Sourced materials and liaised with external RP companies to ensure timely, high-quality prototype delivery.

Took a client-facing lead role, participating in key meetings and collaborating with client managers to guide project direction.

2006 - 2007

Product Design Engineer

Dyson Ltd.

Took ownership of several mechanical assemblies in the development of the DC24 upright vacuum and combination floor care tools, which remained in service for nearly 20 years before their recent replacement.

Worked across the full product lifecycle—from concept generation to engineering drawings and offshore manufacture.

Performed mechanical analysis including FEA and tolerance stack-up studies to support robust, high-precision design.

Collaborated with multidisciplinary teams to prototype and refine components using in-house prototyping and test rigs. With a hands-on approach my time was evenly split between Unigraphics NX and the workshop.

Created 2D technical drawings and authored tooling and transfer-of-knowledge reports for manufacturers in Malaysia.

Gained practical experience in DFM, injection moulding, and high-volume manufacturing, applying strong awareness of tooling and assembly constraints. 

Committed to meeting tight project deadlines, often working extended hours and supporting a strong team culture during high-pressure delivery phases.

Learning

Education

2004 - 2008

Bournemouth University

BSc (Hons), Product Design

Activities and societies: President of the Bournemouth University Table Tennis team.Activities and societies: President of the Bournemouth University Table Tennis team.
This holistic course taught me to design and develop well-considered and potentially commercial products, particularly focusing on the technological aspect of design. Our final year product had to be aesthetic and a fully functional working prototype combined.

My final project ‘Aqualife’ provides third world countries and disaster stricken areas with an innovative way of obtaining clean, safe drinking water. The key features of the product are, ease of use, very cheap to maintain, serviceable with only a knife and perishable parts, which could be replaced with local materials.

- Submitted a patent application for ‘Aqualife’ no: GB0811460.5.

Modules covered;
Applied Mechanics, Advanced Technology and Electronics, Material Science & Manufacturing, Computer Aided Design & Rapid Prototyping, Business Commercialisation, Prototype Model Making & Workshop Skills, Product Development Projects and User Centered Design.

Don't Just take my word for it

Recommendations

Certifications

Issued May 2020

CSWA - SolidWorks Certified Associate

Dassault Systèmes

Issued May 2020

CSWP - SolidWorks Certified Professional

Dassault Systèmes

Issued 2011

ACA (Adobe Certified Associate) in Adobe Photoshop

Adobe

Outside of work

Interests & Hobbies

Photography

Technology

OnCall Firefighter

Gardening

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Jon Reece

System Architect

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Lee Wade

Hardware Engineer

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Neil Clarke

Software Engineer

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